LUBRICATION SEAL POINTS

ENGINE

LOCATION

MATERIAL

REMARKS

Decompressor shaft 20.9 mm and 14 mm O. D. areas (After ’07)

Decompressor plunger sliding area (After ’07) Camshaft journal and lobes Rocker arm bore and valve slipper surfaces Valve stem (valve guide sliding surface)

Valve stem end sliding surface

Valve lifter outer surface

Clutch outer guide inner surface

Clutch outer needle bearing rolling area

Clutch lifter lever cam area

Kickstarter pinion gear inner surface

Kickstarter spindle spline area and gear rolling area

Starter gear holder gear rolling surface

Connecting rod big end sliding area

Connecting rod small end inner surface

Transmission gear spline area, rolling area and sliding

surface

Shift fork gear guide area and guide pin area Shift fork sliding surface Shift fork shaft outer surface Each gear sliding surface

Use molybdenum oil solu­tion (mixture of the engine oil and molybdenum grease with the ratio 100g : 70 cc)

Mainshaft spline area and sliding surface Countershaft spline area and sliding surface

Use molybdenum oil solu­tion (mixture of the engine oil and molybdenum paste with the ratio 1:1)

Camshaft holder mounting bolt threads

Cylinder head nut threads and seating surface

Balancer shaft nut threads

Piston outer surface and piston pin hole

Piston pin outer surface

Piston rings

Cylinder bore

Decompressor cam mounting bolt threads (’05 — ’07) Decompressor lifter arm mounting nut threads and seating surface (’05 — ’07)

Decompressor adjuster lock nut threads (’05 — ’07)

Clutch lifter and lifter rod sliding area

Clutch lifter piece needle bearing

Clutch disc linings and plates

Clutch center lock nut threads and seating surface

Clutch outer sliding surfaces

Engine oil drain bolt threads and seating surface

Plug hole seal circumference

Primary drive gear bolt threads

One-way clutch outer surface

Starter clutch outer sliding surface

Starter driven gear sliding surface

Starter gear holder mounting bolt threads

Flywheel nut threads and seating surface

Transmission gear teeth

Transmission oil drain bolt threads and seating surface

Shift drum guide grooves

Gearshift spindle serration area

Oil pump rotors sliding area

Kickstarter spindle journal (15 mm O. D.)

Crankshaft oil seal outer surface Each bearing Each O-ring

Engine oil

LOCATION

MATERIAL

REMARKS

Crankshaft hole cap threads Timing hole cap threads Countershaft collar O-ring Armature shaft end Each oil seal lips Dust seal lips

Oil filter spring contact area Mechanical seal lips

Multi-purpose grease

Gearshift drum center pin bolt threads

Locking agent

Stator mounting bolt threads

Coating width: 4.5 ± 1.0 mm (0.18 ± 0.04 in) from tip

Ignition pulse generator mounting bolt threads

Coating width: 4.5 ± 1.0 mm (0.18 ± 0.04 in) from tip

Cam sprocket bolt threads

Coating width: 6.5 ± 1.0 mm (0.26 ± 0.04 in) from tip

Balancer shaft bearing set plate bolt threads

Mainshaft bearing set plate bolt threads Gearshift drum bearing set plate bolt threads

Coating width: 6.5 ± 1.0 mm (0.26 ± 0.04 in) from tip

Countershaft bearing set plate screw threads

Coating width: 6.5 ± 1.0 mm (0.26 ± 0.04 in) from tip

Cam chain tensioner bolt threads

Throttle shaft screw threads (’05, ’06) Throttle shaft torx screw threads (After ’06)

Coating width: 6.5 ± 1.0 mm (0.26 ± 0.04 in) from tip

Oil jet mounting bolt threads

Coating width: 6.5 ± 1.0 mm (0.26 ± 0.04 in) from tip

Crankcase tightening bolt threads APPLIED POSITION

Coating width: 6.5 ± 1.0 mm (0.26 ± 0.04 in) from tip

Crankshaft bearing set plate torx screw threads

Locking agent

Coating width: 6.5 ± 1.0 mm

(Pro Honda Hondalock 3 or equivalent high strength locking agent)

(0.26 ± 0.04 in) from tip

Alternator wire grommet sealing surface

Liquid sealant

FRAME

LOCATION

MATERIAL

REMARKS

Steering head bearing rolling area and dust seal lips

Urea based multi-purpose grease with extreme pres­sure (example: Kyodo Yushi EXCELITE EP2, Shell stamina EP2 or equiva­lent)

Apply 3 — 5 g for each bearing

Wheel bearing dust seal lips

Wheel bearing rolling area

Kickstarter arm joint

Swingarm pivot bolt sliding surface

Swingarm pivot needle bearing rolling area

Swingarm pivot thrust bearing rolling area

Swingarm pivot dust seal lips

Shock arm needle bearing rolling area

Shock arm dust seal lips

Shock linkage side collars

Shock linkage needle bearing sliding area

Rear shock absorber spherical bearing rolling area

Rear shock absorber dust seal lips

Brake pedal pivot bolt sliding surface

Gearshift change pedal sliding area of pin

Throttle cable end and sliding area

Clutch cable end adjuster inside surface

Clutch lever pivot bolt sliding surface

Sidestand pivot bolt sliding surface

Air cleaner element-to-air cleaner housing contacting

area (After ’07)

Multi-purpose grease

Apply 3.5 ±2 g

Brake caliper pin bolt sliding area Brake caliper bracket pin bolt sliding area Brake caliper dust seal lips

Brake caliper and bracket pin boots inside surface Brake lever pivot bolt sliding surface Brake lever adjuster tip

Rear master cylinder push rod rounded surface Rear master cylinder boot fitting area

Silicone grease

Drive chain slider screw threads

Fork protector mounting bolt threads

Front brake caliper mounting bolt threads

Front caliper pin bolt threads

Front caliper bracket pin bolt threads

Rear caliper bracket pin bolt threads

Steering damper mounting bolt threads (After ’07)

Locking agent

Brake caliper piston seal lips Brake caliper piston outer surface Master cylinder inner surface Master cylinder piston outer surface

DOT4 brake fluid

Handlebar grip rubber inner surface Air cleaner housing connecting surface

Honda Bond A or Pro Honda Handgrip Cement (U. S.A. only)

Fork cap O-rings Center bolt O-rings Fork bushing Fork oil seal Fork dust seal

Steering damper plug bolt O-ring (After ’07) Steering damper end cap O-ring (After ’07) Steering damper free piston O-ring (After ’07) Steering damper rod O-ring (After ’07)

Pro Honda HP Fork Oil 5W

Shock arm nut threads and flange surface Shock link nut threads and flange surface Throttle grip sliding area

Engine oil

LOCATION

MATERIAL

REMARKS

Front engine hanger-to-engine contacting area

Molybdenum disulfide paste (Dow Corning® 321 or equivalent)

Diffuser (’05 — ’07)

Sealant

Spark arrester mounting bolt threads (After ’07)

Molybdenum disulfide grease (TB1901 or equiva­lent)

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