COMPONENT LOCATION

COMPONENT LOCATION

SERVICE INFORMATION

GENERAL

• This section covers the removal and installation of the alternator stator and flywheel. These services can be done with the engine installed in the frame.

• For alternator stator inspection (page 17-8).

TORQUE VALUES

Engine oil drain bolt Flywheel nut

Ignition pulse generator mounting bolt Stator mounting bolt

16 N m (1.6 kgf-m, 12 Ibf ft)

64 N-m (6.5 kgf-m, 47 Ibf-ft)

5.2 N-m (0.5 kgf-m, 3.8 Ibf-ft)

4.7 N-m (0.5 kgf-m, 3.5 Ibf-ft)

Apply oil to the threads and seating sur­face

Apply oil to the threads and seating sur­face

Apply locking agent to the threads Apply locking agent to the threads

TOOLS

COMPONENT LOCATION

1 2P CONNECTOR

4

COMPONENT LOCATION

Loosen the engine oil drain bolt and left crankcase г гвдмктдсс гп/рр
cover bolts in a crisscross pattern in two or three

steps.

Remove the engine oil drain bolt, sealing washer,
left crankcase cover bolts and left crankcase cover.

GASKET

COMPONENT LOCATION

LEFT CRANKCASE COVER REMOVAL

Remove the following:

— Fuel tank (page 3-8)

— Left engine guard (page 3-5)

— Gearshift pedal (page 11-24)

Drain the engine oil (page 4-20).

Remove the wire band.

Disconnect the alternator 4P (Black) and ignition pulse generator 2P (Black) connectors.

Remove the gasket and dowel pins.

For left crankcase cover oil seal inspection (page 5­7).

COMPONENT LOCATIONSTATOR

REMOVAL

GROMMET

IGNITION PULSE GENERATOR

BOLTS

STATOR

BOLTS

COMPONENT LOCATION

Remove the left crankcase cover (page 12-4).

Remove the bolts, ignition pulse generator and grommet from the left crankcase cover.

Remove the bolts and stator.

INSTALLATION

Place the stator/ignition pulse generator into the left crankcase cover.

Apply liquid sealant to the wire grommet seating surface and install the grommet into the groove in the left crankcase cover.

Apply locking agent to the ignition pulse generator and stator mounting bolt threads.

Tighten the ignition pulse generator and stator mounting bolts to the specified torque.

TORQUE:

Ignition pulse generator mounting bolt:

5.2 N m (0.5 kgf m, 3.8 Ibfft)

Stator mounting bolt:

4.7 N m (0.5 kgf m, 3.5 Ibf-ft)

Install the left crankcase cover (page 12-6).

FLYWHEEL

REMOVAL

NUT/WASHER

Remove the left crankcase cover (page 12-4).

Hold the flywheel with the special tool and remove the nut and washer.

TOOL:

Flywheel holder 07725-0040001 or

07AMB-KRNA100

FLYWHEEL HOLDER

ADAPTER

Remove the flywheel using the special tools.

TOOLS:

Flywheel puller Flywheel puller adapter

U. S.A. TOOLS:

Flywheel puller Adapter 12 x 1.25 mm

070MC-HP10100 and 070MG-KSE0100

070MC-HP1A100 and 07AMC-MEBA110

FLYWHEEL PULLER

Remove the woodruff key.

WOODRUFF KEY

FLYWHEEL HOLDER

NUT/WASHER

COMPONENT LOCATION

INSTALLATION

Wipe any oil off the mating surface of the flywheel. Install the woodruff key into the crankshaft groove.

Install the flywheel to the crankshaft by aligning the groove in the flywheel with the woodruff key.

Apply oil to the flywheel nut threads and seating surface.

Install the washer and nut.

Hold the flywheel with the special tool and tighten the nut to the specified torque.

TOOL:

Flywheel holder 07725-0040001 or

07AMB-KRNA100

TORQUE: 64 N m (6.5 kgf m, 47 Ibf ft)

Install the left crankcase cover (page 12-6).

LEFT CRANKCASE COVER

BOLTS

DRAIN BOLT/WASHER

COMPONENT LOCATION

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