COMPONENT LOCATION

’05 — ’07 shown:

COMPONENT LOCATION

65 Ibf ft)

23 Ibf ft)

21 N m (2.1 kgf-m, 15 Ibf-ft)

SERVICE INFORMATION

GENERAL

• During engine removal and installation, support the motorcycle using a workstand or equivalent.

• The following components require engine removal for service.

— Crankcase (page 13-10)/Crankshaft (page 13-14)/Transmission (page 13-11)

— Oil pump (page 5-7)

• The following components can be serviced with the engine installed in the frame.

— Cylinder head (page 9-24)/Valves (page 9-27)

— Cylinder (page 10-5)/Piston (page 10-6)

— Clutch (page 11-7)/Kickstarter (page 11-15)/Gearshift linkage (page 11-24)

— Carburetor (page 6-11)

— Secondary air supply system (’05 and ’06 California type. After ’06: page 6-31)

— Flywheel (page 12-5)

— Water pump (page 7-9)

— Balancer (page 13-8)

— Starter clutch (page 11-19)

— Starter motor (page 19-6)

SPECIFICATIONS

ITEM

SPECIFICATIONS

Engine weight

32.3 kg (71.2 lbs)

Recommended engine oil

Pro Honda GN4 4-stroke oil (U. S.A. and Canada) or

equivalent motor oil

API service classification: SG or Higher

JASO T903 standard: MA

Viscosity: SAE 10W-30

Recommended transmission oil

Pro Honda GN4 4-stroke oil (U. S.A. and Canada) or

equivalent motor oil

API service classification: SG or Higher

JASO T903 standard: MA

Viscosity: SAE 10W-30

Engine oil capacity

At draining

0.67 liter (0.71 US qt, 0.59 Imp qt)

At filter change

0.70 liter (0.74 US qt, 0.62 Imp qt)

At disassembly

0.87 liter (0.92 US qt, 0.77 Imp qt)

Transmission oil capacity

At draining

0.65 liter (0.69 US qt, 0.57 Imp qt)

At disassembly

0.75 liter (0.79 US qt, 0.66 Imp qt)

Coolant capacity

At change

1.21 liter (1.28 US qt, 1.06 Imp qt)

At disassembly

1.45 liter (1.53 US qt, 1.28 Imp qt)

TORQUE VALUES

Engine hanger plate bolt

26

N-m

(2.7

kgf-m,

19

lbf-ft)

Engine mounting nut

(front)

54

Nm

(5.5

kgf-m,

40

lbf-ft)

(upper)

54

Nm

(5.5

kgf-m,

40

lbf-ft)

(lower)

54

N-m

(5.5

kgf-m.

40

lbf-ft)

Drive sprocket bolt

31

N-m

(3.2

kgf-m,

23

lbf-ft)

Kickstarter pedal bolt

38

Nm

(3.9

kgf-m.

28

lbf-ft)

Swingarm pivot nut

88

N-m

(9.0

kgf-m,

65

lbf-ft)

Exhaust pipe joint nut

21

N-m

(2.1

kgf-m,

15

lbf-ft)

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