CAMSHAFT HOLDER BEARING REPLACEMENT

CAMSHAFT HOLDER BEARING REPLACEMENT

Drive out the bearing.

Install a new bearing into the camshaft holder using the special tools.

TOOLS:

07749-0010000

07746-0010200

07746-0040500

Driver

Attachment, 37 x 40 mm Pilot, 20 mm

After installing the bearing, lubricate it with engine oil.

CAMSHAFT HOLDER BEARING REPLACEMENTASSEMBLY

CAMSHAFT HOLDER

ROCKER ARM SHAFT

DECOMPRESSOR PLUNGER

DECOMPRESSOR SHAFT

ROCKER ARM

"1

SNAP RING

CAMSHAFT

CAMSHAFT HOLDER

CAMSHAFT HOLDER BEARING REPLACEMENT

Apply molybdenum oil solution to the camshaft journal and lobes.

Install the camshaft to the camshaft holder.

NOTICE

Make sure the intake cam lobes are facing up when installing the camshaft to prevent damaging the intake lifter bores.

CAMSHAFT HOLDER

SNAP RING

CAMSHAFT HOLDER BEARING REPLACEMENT

Make sure the snap Install the snap ring into the groove of the camshaft

ring is firmly seated holder. in the groove.

Apply molybdenum oil solution to the rocker arm bore and valve slipper surfaces.

ROCKER ARM

ROCKER ARM SHAFT

SHAFT

PLUNGER

STOPPER RING

CAMSHAFT HOLDER BEARING REPLACEMENT

Install the rocker arm and rocker arm shaft into the camshaft holder.

Install a new stopper ring into the groove of the camshaft holder.

Apply molybdenum oil solution to the decompressor plunger sliding surface and decompressor shaft 20.9 mm, 14 mm O. D. areas.

Install the decompressor plunger and

decompressor shaft into the camshaft by aligning the groove on the plunger and pin on the shaft as shown.

CAMSHAFT HOLDER BEARING REPLACEMENTCYLINDER HEAD REMOVAL

Remove the following:

— Ignition coil (page 18-8)

— Exhaust pipe (page 3-13)

— Carburetor (page 6-11)

— Camshaft holder assembly (’05 — ’07: page 9-8, After ’07: page 9-16)

— Spark plug (page 4-12)

’05and ’06 Remove the PAIR control valve (page 6-30).

California type Qrgjn the coo|ant (page 7-7).

After 06:

Be careful not to let Remove the shims.

the shims fall into e j^e shims can be easily removed with tweezers

the cylinder. .

or a magnet.

SHIMS

• Mark all valve shims so they can be installed in their original position.

BOLTS

ENGINE HANGER PLATES №

Remove the upper engine mounting nut, bolt and fuel hose clamp.

Remove the bolts, clutch cable guide and engine hanger plates.

BOLT/NUT

CLAMP

CABLE GUIDE

CAMSHAFT HOLDER BEARING REPLACEMENT

RADIATOR HOSE

BAND SCREW

Loosen the hose band screw and disconnect the upper radiator hose.

CYLINDER HEAD MOUNTING BOLTS

CAMSHAFT HOLDER BEARING REPLACEMENTRemove the cylinder head mounting bolts. Loosen the cylinder mounting bolt.

$!*> /

CYLINDER MOUNTING BOLT

CYLINDER HEAD

Loosen the cylinder head nuts in a crisscross pat­tern in two or three steps.

Be careful not to let Remove the nuts, washers and cylinder head.

the nuts and washers fall into the left crankcase.

NUTS/WASHERS

DOWEL PINS Д

Remove the gasket and dowel pins.

GASKET

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