BEARING REPLACEMENT

SHOCK ARM NEEDLE BEARING

BEARING REPLACEMENT

Press the needle bearings (shock link side and swin­garm side) out of the shock link using the special tools and a hydraulic press.

TOOLS:

07949-3710001

07746-0010700

07746-0040500

07746-0030300

Driver

Attachment, 24 x 26 mm Pilot, 20 mm Attachment, 30 mm I. D.

Press the needle bearings (shock absorber side) out of the shock link using special tools and a hydraulic press.

DRIVER

BEARING REPLACEMENT

TOOLS:

07749-0010000

07746-0010700

07746-0041400

07746-0030300

Driver

Attachment, 24 x 26 mm Pilot, 19 mm Attachment, 30 mm I. D.

DRIVER

r- NEEDLE BEARINGS

6.0 — 6.5 mm (0.24-0.26 in)

NEEDLE BEARINGS

3.0-3.2 mm (0.12-0.13 in)

BEARING REPLACEMENT

Press the needle bearing into the shock arm with the marked side facing out.

07749-0010000

07746-0010700

07746-0040500

BEARING REPLACEMENT

4.4- 4.7 mm (0.17-0.19 in)

NEEDLE BEARINGS

Press the needle beanng into the shock arm with the marked side facing out.

07749-0010000

07746-0010700

07746-0040500

Press the needle bearing into the shock arm with the marked side facing out.

&

07749-0010000

07746-0010700

07746-0041400

Pack a new needle bearing with grease.

Press a new needle bearing into the shock absorber side pivot with the special tools and a hydraulic press so that the needle bearing surface is 3.0 — 3.2 mm (0.12 — 0.13 in) below the end of the shock arm surface.

Pack new needle bearings with grease.

Press new needle bearings into the swingarm side pivot with the special tools and a hydraulic press so that the needle bearing surface is 4.4 — 4.7 mm (0.17 -0.19 in) below the end of the shock arm surface.

Pack new needle bearings with grease.

Press new needle bearings into the shock link side pivot with the special tools and a hydraulic press so that the needle bearing surface is 6.0 — 6.5 mm (0.24 — 0.26 in) below the end of the shock arm surface.

TOOLS:

Driver

Attachment, 24 x 26 mm Pilot, 20 mm

TOOLS:

Driver

Attachment, 24 x 26 mm Pilot, 20 mm

TOOLS:

Driver

Attachment, 24 x 26 mm Pilot, 19 mm

I

SHOCK LINK NEEDLE BEARING

Remove the needle bearing from the shock link.

NEEDLE BEARING

BEARING REPLACEMENT

SHOCK LINK

DRIVER

BEARING REPLACEMENT

4.4-4.7 mm

BEARING REPLACEMENT

NEEDLE —5ЩШШ BEARINGS

Press the needle bearing into the shock link with the marked side facing out.

ATTACHMENT/PILOT

Pack new needle bearings with grease.

Press new needle bearings into the pivot with the special tools and a hydraulic press so that the nee­dle bearing surface is 4.4 — 4.7 mm (0.17 — 0.19 in) below the end of the shock arm surface.

TOOLS:

Driver 07749-0010000

Attachment, 24 x 26 mm 07746-0010700

Pilot, 20 mm 07746-0040500

INSTALLATION

SIDE COLLARS

DUST SEALS

WASHERS

PIVOT COLLAR

BEARING REPLACEMENT

Apply multi-purpose grease NLGI No.2 (molybde­num disulfide additive) to the shock arm, dust seal lips, side collar seating surface and needle bearing rolling area.

• Make sure the needle bearing rollers are in posi­tion before installing.

Number of needle rollers:

Shock link side: 32 Swingarm side: 32 Shock absorber side: 27

Install the dust seals and washers (shock link side).

Install the dust seals to the shock arm (swingarm side).

PIVOT COLLARS

SIDE COLLARS

BEARING REPLACEMENT

Install the pivot collar, side collars and dust seals (shock absorber side).

Install the pivot collars and side collars to the shock arm (swingarm side, shock link side).

BEARING REPLACEMENTApply multi-purpose grease NLGI No.2 (molybde­num disulfide additive) to the dust seal lips, side collar seating surface and needle bearing rolling area.

BEARING REPLACEMENT

Install the dust seals, pivot collar and side collars.

• Make sure the needle bearing rollers are in posi­tion before installing.

Number of needle rollers: 32

’05 — ’07 shown:

BOLT/NUT/WASHER

RDI т/Ml IT/WAQHPR л (FRAME SIDE) M

(SWINGARM SIDE) SHOCK ARM

BOLT/NUT/WASHER (SHOCK LINK SIDE)

BEARING REPLACEMENT

SHOCK LINK

LOWER BOLT/NUT

BOLT/NUT/WASHER (SWINGARM SIDE)

Apply oil to the shock arm and shock link nut threads and flange surface.

Loosely install the following:

— Shock link

— Shock link bolt/nut/washer (frame side)

— Shock arm

— Shock arm bolt/nut/washer (swingarm side) NOTE:

After ’07: Align the flat surfaces of the shock arm bolt and swingarm.

— Shock arm bolt/nut/washer (shock link side)

Install the shock absorber lower mounting bolt aligning the flat side of the bolt with the stopper on the shock absorber.

Tighten all nuts to the specified torque.

TORQUE:

Shock link nut (frame side):

53 N m (5.4 kgf-m, 39 Ibf-ft)

Shock arm nut (swingarm side):

53 N-m (5.4 kgf-m, 39 Ibf ft)

Shock arm nut (shock link side):

53 N-m (5.4 kgf-m, 39 Ibf-ft)

Shock absorber lower mounting nut:

44 N-m (4.5 kgf-m, 32 Ibf-ft)

’05 — ’07:

BOLT/NUT/WASHER (FRAME SIDE)

SHOCK LINK

LOWER

BOLT/NUT

BEARING REPLACEMENT

Ish

BOLT/NUT/WASHER

SHOCK ARM

LOWER

BOLT/NUT

SHOCK ARM

BOLT/NUT/WASHER

BOLT/NUT/WASHER^ SIDE) I

Install the drive chain roller with the mark facing out.

WASHER

COTTER PIN

BEARING REPLACEMENT

Tighten the nut to the specified torque.

TORQUE: 12 N m (1.2 kgf m, 9 Ibf ft)

Install the step bracket assembly and mounting bolts.

Tighten the upper mounting bolt to the specified torque.

TORQUE: 55 N m (5.6 kgf-m, 41 lbf-ft)

Tighten the lower mounting bolt to the specified torque.

TORQUE: 30 N m (3.1 kgf m, 22 lbf-ft)

Install the left step, spring, joint pin, washer and new cotter pin securely as shown.

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