BEARING REPLACEMENT

DRIVER

ATTACHMENT

/PILOT

ATTACHMENT/PILOT

BEARING REPLACEMENT

Press the needle bearings out of the swingarm using the special tools and a hydraulic press.

TOOLS:

07949-3710001

07746-0010700

07746-0041000

07746-0030300

Driver

ATTACHMENT

DRIVER

i-11.5 mm 3 — 0.45 in)

I

ІСШИ NEEDLE BEARINGS

BEARING REPLACEMENT

Attachment, 24 x 26 mm Pilot, 22 mm Attachment, 30 mm I. D.

BEARING REPLACEMENT

Pack new needle bearings with grease.

Press a new needle bearing into the swingarm using the special tools and a hydraulic press as shown.

TOOLS:

Driver 07749-0010000

Attachment, 28 x 30 mm 07946-1870100

Pilot, 22 mm 07746-0041000

ASSEMBLY

WASHERS

CHAIN SLIDER

After ’07:

THRUST NEEDLE BEARING

PIVOT COLLAR

SIDE COLLAR

DUST SEAL

DUST SEAL

Apply grease to the thrust needle bearing rolling area and dust seal lips.

BEARING REPLACEMENT

Install the following:

— Washers

— Thrust needle bearings

— Pivot collars

— Dust seals

— Side collars

CHAIN SLIDER

BEARING REPLACEMENT

Install the chain slider so its hole fits over the tab on the swingarm.

SCREWS

BEARING REPLACEMENT

Clean and apply locking agent to the screw threads. Install and tighten the screws to the specified torque.

TORQUE: 4.2 N m (0.4 kgf-m, 3.1 Ibf ft)

INSTALLATION

BEARING REPLACEMENT

Apply thin coat of grease to the swingarm pivot bolt sliding surface.

Install the swingarm onto the frame.

Install the swingarm pivot bolt through the frame and swingarm pivot.

Install the washer and swingarm pivot nut.

BEARING REPLACEMENT

PIVOT NUT/WASHER

Tighten the swingarm pivot nut to the specified torque.

BOLT/NUT/WASHER

BEARING REPLACEMENT

TORQUE: 88 N m (9.0 kgf m, 65 Ibf ft)

Apply oil to the shock arm nut threads and seating surface.

’05-’07: Install the shock arm bolt, nut and washer.

After ’07: Install the shock arm bolt by aligning flat surfaces of the shock arm bolt and swingarm.

Tighten the nut to the specified torque.

TORQUE: 53 N m (5.4 kgf m, 39 Ibf ft)

BEARING REPLACEMENT

CHAIN GUIDE SLIDER

’05-’07 shown: DRIVE CHAIN

BOLTS/NUTS/COLLARS

CHAIN GUIDE ■

BEARING REPLACEMENT

Install the following:

— Drive chain (page 4-25)

— Collars (’05-’07)

— Chain guide slider

— Chain guide

Install and tighten the bolts and nuts to the specified torque.

TORQUE: 12 N m (1.2 kgf-m, 9 Ibf ft)

Do not twist the Install the rear brake caliper to the slide rail on the

brake hose, swingarm.

BRAKE CALIPER

BEARING REPLACEMENT

Install the brake hose guides and tighten the screws rDOA„c _. ,,r“-

to the specified torque. 1 BRAKE H0SE GUIDES

TORQUE: 1.2 N m (0.1 kgf m, 0.9 lbf-ft)

Install the following:

— Brake pedal (page 16-24)

— Rear wheel (page 15-13)

BEARING REPLACEMENT

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