BEARING/MECHANICAL SEAL/OIL SEAL REPLACEMENT

BEARING REMOVER SET, 12 mm

SEAL

BEARING

BEARING/MECHANICAL SEAL/OIL SEAL REPLACEMENT

Remove the water pump shaft bearing using the special tools.

TOOLS:

07936-1660101

not available in U. S.A.

07741-0010201

07936-1660110

not available in U. S.A.

07936-1660120

not available in U. S.A.

07936-166010A 07936-3710100 07741-0010201 or 07936-371020A

Bearing remover set, 12mm

— Remover weight

— Remover head, 12 mm

— Remover shaft

TOOLS, U. S.A. only:

Bearing remover, 12 mm Remover handle Remover weight

MECHANICAL SEAL

BEARING/MECHANICAL SEAL/OIL SEAL REPLACEMENT

Check the oil seal for damage or deterioration, replace it if necessary (page 7-12).

Remove the mechanical and oil seals from the right crankcase cover.

Apply grease to the oil seal lips.

install a new oil seal into the right crankcase as

shown.

BEARING/MECHANICAL SEAL/OIL SEAL REPLACEMENT

MECHANICAL SEAL DRIVER

Drive in a new mechanical seal using the special tools as shown.

Be careful not to damage the mechanical seal lips.

TOOLS:

Driver

Mechanical seal driver

07749-0010000

07945-4150400

Apply grease to new mechanical seal lips.

BEARING

BEARING/MECHANICAL SEAL/OIL SEAL REPLACEMENT

Drive in a new bearing into the right crankcase cover using the special tools as shown.

Drive in a new bearing squarely with the marking side facing toward the inside of the right crankcase cover.

TOOLS:

Driver

Attachment, 28 x 30 mm Pilot, 12mm

07749-0010000

07946-1870100

07746-0040200

Apply oil to new oil seal lips.

INSTALLATION

OIL SEAL £§?

IMPELLER

12 N-m (1.2 kgf-m, 9 Ibf-ft)

WATER PUMP COVER

BEARING/MECHANICAL SEAL/OIL SEAL REPLACEMENT

MECHANICAL SEAL WASHER

SEALING WASHER O-RING ^

WATER PUMP SHAFT BEARING

BEARING/MECHANICAL SEAL/OIL SEAL REPLACEMENTInstall the water pump shaft into the right crankcase cover.

Install the washer and impeller onto the water pump shaft.

BEARING/MECHANICAL SEAL/OIL SEAL REPLACEMENT

WATER PUMP SHAFT RIGHT CRANKCASE COVER

IMPELLER

Install the right crankcase cover (page 11-6). Tighten the impeller to the specified torque. TORQUE: 12 N m (1.2 kgf m, 9 Ibf ft)

DOWEL PIN

Install a new O-ring onto the water pump cover. Install the dowel pin.

O-RING 5Й?

DRAIN BOLT/SEALING WASHER

BOLTS

Install the water pump cover and tighten the bolts securely.

Install the drain bolt and a new sealing washer. Tighten the drain bolt securely.

WATER PUMP COVER

Install a new O-ring into the water hose joint groove.

BEARING/MECHANICAL SEAL/OIL SEAL REPLACEMENT

BOLTS

WATER HOSE JOINT

O-RING

Install the water hose joint onto the water pump cover and tighten the bolts securely.

Fill the system with the recommended coolant and bleed the air (page 7-7).

BEARING/MECHANICAL SEAL/OIL SEAL REPLACEMENT

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